Oxygen Producing Plants,Oxygen Gas Filling Plants,Oxygen Producing Plants Manufacturer,Gas Filling Plants

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oxygen gas producing plants, oxygen gas production plants, oxygen gas produce plants

Manufactureres & Exporters of Oxygen, Nitrogen and Acytelene Plants

Oxygen/ Nitrogen Plants

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Acytelene Plants

nitrogen producing plants, oxygen producing plants manufacturers

Panel view Air separation column

Gas lines on Air separation column

Rear view of air separation column

Liquid level indicator - German for column

Digital temperature scanner

Nitrogen control valve on ASU

Assembly view of Air separation column

Click Here for P&I Diagram/Flowsheet of BDM Oxygen/Nitrogen Plants

Oxygen / Nitrogen Plants

Industrial and medical grade oxygen plants

Technical Specification

Manufacturing Process

Diagram

Main Components

Cryogenic - cold box equipments


Liquid oxygen pump Request a quote	Air Separation Column Request a quote	Hydraulic Expander Request a quote

Range of Products
We manufacture Oxygen/Nitrogen Plants from 15m3/Hr to 500m3/Hr for filling high pressure oxygen/nitrogen gas in cylinders and in the following combinations.

Oxygen Gas Plants: Capacities ranging from 20Cum/Hr to 500Cum/hr for filling high pressure cylinders upto 150 bar (200 bar optional). Purity 99.6%. (Nitrogen gas available as by product)
Oxygen Liquid Plants: Capacities ranging from 15Ltrs/Hr upto 600Ltrs/Hr. Purity 99-99.6%. (Nitrogen gas available as by product)
Nitrogen gas Plants: Capacities ranging from 20Cum/Hr to 500Cum/hr for filling high pressure cylinders upto 150 bar (200 bar optional). Purity 99%-99.999%.
Nitrogen Liquid Plants: Capacities ranging from 15Ltrs/Hr upto 600Ltrs/Hr. Purity 99-99.6%.
Oxygen & Nitrogen Plants: Capacities ranging from 20Cum/Hr to 500Cum/Hr oxygen and 100Cum/hr to 2000Cum/Hr Nitrogen gas by product.
Oxygen & Nitrogen Liquid Plants: Oxygen capacities ranging from 15Ltrs/Hr upto 600Ltrs/Hr. Purity 99-99.6%. (Nitrogen gas available as by product). Simultaneously, Nitrogen liquid production of Purity 99-99.6%.

Process Used : Latest Crycogenic
The process used is cryogenic which involves deep refrigeration/cooling of Air below zero to minus 190 degree centrigrade to liquid form and then AIR SEPARATION into liquid oxygen and liquid nitrogen. The process cycle is low pressure cycle and low power consumption and is proven technology in the last 30 years all over the world.

Raw Material
Raw material used is free atmospheric air

Power Consumption
Power consumption is very low because of low pressure and high yield of Oxygen/Nitrogen.

Technology Used
BDM Oxygen/Nitrogen plants are manufactured as per the latest German Cryogenic process technology. BDM Oxygen plants are highly versatile and reliable for the production of high quality oxygen gas (Industrial & Medical grade) with simultaneous nitrogen production and liquid output.

Main Plant & Machinery Used:

Air Compressor is used to compress the atmospheric air.
Air Purifier/Process Skid is used to purify the air by cooling the air in an after cooler and nitrogen cooler with additional chiller. Traces of oil are removed in a high efficiency filter/oil adsorber. Carbon dioxide is removed by the MOLECULAR SIEVE DRYER.
Expander/Expansion Engine is used alongwith exchangers & expansion valves for cooling and liquefication of AIR.
Air Separation Unit/Cold Box is used for the separation of Liquid Air by means of a double Rectification Column consisting of upper and lower column.

Main Production of Plant:

Production of Bone dry and high purity - Industrial and medical grade oxygen gas purity 99.6% upto 155 bar (200 bar optional) by Liquid Oxygen Pump.
Production of Nitrogen gas 96% - 99.6% at 0.1 bar at Cold Box Outlet which can be further compressed.
Simultaneous Production of Nitrogen Gas (Optional) at 155 bar or more by Liquid Nitrogen Pump 99.6% to 99.999% purity as required.
Party Liquid Nitrogen (LIN) output simultaneously upto 99.999% purity.
Liquid Oxygen (LOX) (Optional) output partly upto 99.6% or medical grade.
Any LOX/LIN/GOX/GON Output in any combination required by the customer of any purity can be designed manufactured and supplied.

Special Features

Available In Leakproof Argon Welded Column.
Skid Mounted Version
Low Pressure Technology
Low Powe Consumption
24 Hrs Continuous Duty Operation.
Only One Operator Required To Run The Plant
Heavy Duty Air Compressor(Water Cooled.)
Built In Liquid Oxygen/Nitrogen Pump For High Pressure Oxygen/Nitrogen Filling.
Built In Integral Gas Vaporiser.
High Efficiency Trays For High Purity
Extremely Safe To Use And Operate.
Trouble Free Operation Due To Proven Design And Performance.
Medical Grade Oxygen As Per American/European Pharmacopea.
Molecular Sieves Of Zeochem Swiss Of Special Grade For Total Carbon Dioxide, Moisture
And Hydrocarbon Removal.
Very Compact Design And Easy To Operate.

SMALL CAPACITY

S.no	Specification	BDM 30	BDM 40	BDM 50
1A	oxygen gas production	30 cuM/Hr	40 cuM/hr	50 cuM/hr
	Purity of oxygen gas	99.60%	99.60%	99.60%
	product pressure by (L.O.pump)	155 kg/cm2	155 kg/cm2	155 kg/cm2
1B	Nitrogen gas production	100 cuM/hr	150 Cum/hr	200 Cum/hr
	Purity of nitrogen gas	96%-99.6%	96%-99.6%	96%-99.6%
	Product pressure (at cold box)	0.1 kg/cm2	0.1kg/cm2	0.1kg/cm2
1C	Nitrogen liquid production	4 litres/hr	6 litres /hr	8 litres/hr
	Purity of liquid nitrogen	99.99%	99.99%	99.99%
1D	cylinder manifold filling point	2x5	2x6	2x6
2	Power connected	60 KW	70KW	80KW
3	Power consumption/m3 of oxygen	1.4 KWH	1.4 KWH	1.35 KWH
4	Power supply	400/440 volts	400/440	400/440
5	Air capacity	200 Cum/Hr	250 Cum/hr	300 Cum/Hr
6	Working pressure	38Kg/Sq.cm	38Kg/Sq.cm	38Kg/Sq.cm
7	Starting time ( After defrost)	8 hours	7 hours	7 hours
8	Starting time ( after tripping)	40 Mts	40 Mts	40 Mts
9	Areas Required	100 Sq M	120Sq M	150Sq M
10	Assembly Height at column	7 M	7.5 M	7.5 M
11	Weight	17 tons	18 tons	18 tons
12	Air separation column	Leak proof	Leak proof	Leak proof
		Stainless steel	Stainless steel	Stainless steel
		Low pressure	Low pressure	Low pressure

MEDIUM CAPACITY

S.no	Specification	BDM 60	BDM 80	BDM100
1A	oxygen gas production	60 CuM/Hr	80 CuM/hr	100 CuM/hr
	Purity of oxygen gas	99.60%	99.60%	99.60%
	product pressure by L.O.Pump	155 kgs/cm2	155 kgs/cm2	155 kgs/cm2
1B	Nitrogen gas production	200 cuM/Hr	250 CuM/Hr	300 cuM/Hr
	Purity of nitrogen gas	96%-99.9%	96%-99.9%	96%-99.9%
	Product pressure at cold box	0.1kg/cm2	0.1kg/cm2	0.1 kg/cm2
1C	Nitrogen liquid production	8 litres/hr	10 litres/hr	12 litres/hr
	Purity of liquid nitrogen	99.99%	99.99%	99.99%
1D	cylinder manifold filling point	2x8	2x10	2x12
2	Power connected	110 KW	130KW	150KW
3	Power consumption/m3 of oxygen	1.35 KWH	1.1 kWH	.98 KWH
4	Power supply	415 volts	415 volts	415 volts
5	Air capacity	400 CuM/Hr	500 CuM/Hr	600 CUM/hr
6	Working pressure	40 Kg/cm2	36 Kg/cm2	36 Kg/Cm2
7	Starting time ( After defrost)	8 Hours	7 Hours	7 Hours
8	Starting time ( after tripping)	40 Mts	30Mts	30Mts
9	Areas Required	200 SqM	250 SqM	250 SqM
10	Assembly Height at column	8 M	9 M	9.5M
11	Weight	20 tons	22tons	25 tons
12	Air separation column	Leakproof	Leakproof	Leakproof
		stainless steel	stainless steel	stainless steel
		low pressure	low pressure	low pressure

HIGHER CAPACITY

S.no	Specification	BDM 150	BDM 200	BDM 300
1A	oxygen gas production	150 CuM/Hr	200 Cum/Hr	300 CuM/Hr
	Purity of oxygen gas	99.60%	99.60%	99.60%
	product pressure( by L.O. pump)	155 kgs/Cm2	155 kgs/Cm2	155 kgs/Cm2
1B	Nitrogen gas production	500 CuM/HR	700 CuM/Hr	1250 CuM/Hr
	Purity of nitrogen gas	96%-99.9%	96%-99.9%	96%-99.9%
	Product pressure (at cold box)	0.1 kg/Cm2	0.1 kg/Cm2	0.1 kg/Cm2
1C	Nitrogen liquid production	10 litres/hr	12 litres/hr	14 litres/hr
	Purity of liquid nitrogen	99.99%	99.99%	99.99%
1D	cylinder manifold filling point	2x18	2x 20	2 x24
2	Power connected	250KW	300 KW	400 KW
3	Power consumption/m3 of oxygen	0.98 KWH	0.95 KWH	0.95 KWH
4	Power supply	415 volts	415 volts	415 volts
5	Air capacity	900 CUM/Hr	1200CuM/Hr	1800 CuM/Hr
6	Working pressure	36 Kg/cm2	36 Kg/cm2	36 Kg/cm2
7	Starting time ( After defrost)	8 Hours	7 Hours	7 Hours
8	Starting time ( after tripping)	40 Mts	30 Mts	30 Mts
9	Areas Required	250 SqM	300 SqM	300 SqM
10	Assembly Height	9.5M	9.5 M	10M
11	Weight	30 tons	40 Tons	45 tons
12	Air separation column	Leakproof	Leakproof	Leakproof
		stainless steel	stainless steel	stainless steel
		low pressure	low pressure	low pressure

Cylinder Filling Chart
Name of the Models	BDM - 30	BDM - 50	BDM - 80	BDM - 100	BDM - 150	BDM - 200	BDM - 300	BDM - 400	BDM - 500
Capacities (Cubicmeter/hr)	30	50	80	100	150	200	300	400	500
No. of Cylinders in a Day	100	200	300	400	600	800	1200	1600	2000

(Oxygen/Nitrogen)
Area Required (AxB)	10x10	10x12	12x15	12x15	14x15	14x15	15x15	15x18	18x20
Note: Capacity 5 to 7 cm3/m

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